Engineering Application Regarding A Great Design & Evaluation Of Mini Air Compressor

Sustainable design, manufacturing process, and performance testing of a compact air compressor model

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Engineering Application Regarding A Great Design And Evaluation Of A Mini Air Compressor Assignment

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1.0 Introduction

The developer made a “mini air compressor” with the help of the Solidworks platform. In this assignment, the developer can provide sustainable design with a great evaluation of the selective model. The sustainable “pros and cons” regarding the facilities of manufacturing the model are also included in this assignment. The developer was also able to talk about a discussion regarding the improvement of the “mini air compressor” in a perfect way. All the tasks are greatly evaluated in this particular assignment by the developer. Compact approach, several concepts, the analyzation process, the skills of problem-solving, solutions as well as technical knowledge able to make great collaboration with the “mini air compressor.”

2.0 The design of the air compressor assembly

In this particular section, the developer can provide sustainable results regarding “the design of the air compressor.”

Top cover of the pump motor

Figure: Top cover of the pump motor

(Source: Self-created in Solidworks software)

This is the top cover of the “mini air compressor.” There is used the option of cut extrude as well as the boss extrude in a great way for making the top cover. The top plane is used to make this segment. There are also make some holes to make the joint with the other parts for the assembly.

Rotary Pump

Figure: Rotary Pump

(Source: Self-created in Solidworks software)

This is the rotary pump of the “mini air compressor.” the rotary pump is the initial requirement for the “mini air compressor.” The rotary pump is also connected to one small fan. That is made with great options through the Solidworks platform.

 Coil Pump Motor

Figure: Coil Pump Motor

(Source: Self-created in Solidworks software)

The coil pump motor is made with the option of boss extrude. Depending on the measurement as well as the material selection for creating holes there is done the coil pump motor in a great way. This coil pump motor is used for the “mini air compressor.”

Piston Pump

Figure: Piston Pump

(Source: Self-created in Solidworks software)

The piston pump is so much important for the “mini air compressor.” that is done with several kinds of options through the Solidworks platform. Depending on the plane with the annotations used the boss extrude, cut extrude and the cut revolves options to make the proper shape of the piston pump. The fillet is used for the curve shape.

Piston Rod

Figure: Piston Rod

(Source: Self-created in Solidworks software)

The piston rod is used to make connectivity with the piston pump. The piston pump is done with the boss extrude and cut extrude option. Cut extrude is used for making the holes in the piston rod.

Crank

Figure: Crank

(Source: Self-created in Solidworks software)

The crank is made on the Solidworks platform. The crank is used to transfer the segment power. The power is transferable from the pump motor to the segment of the compressor. Depending on the plane with the annotations used the boss extrude, cut extrude and the cut revolves options with the tapper hole crank are made [Refer to Appendix 1].

Pipeline

Figure: Pipeline

(Source: Self-created in Solidworks software)

The pipeline is connected with the body of the “mini air compressor.” therefore the pipeline is made with only the boss extrude option depending on the annotation with the origin segment.

Air Filter

Figure: Air Filter

(Source: Self-created in Solidworks software)

The sketching part regarding the “air filter” is done here in a compact way for the “mini air compressor.” M1.2x0.25 Tapped Hole and the revolved option used here to make purpose through the Solidworks platform.

 Fan of Air compressor

Figure: Fan of Air compressor

(Source: Self-created in Solidworks software)

Depending on the plane the fan is made. The fan is so such an important part to connect with the rotary pump. The making process of the fan is more difficult than the other faces. In this section the options boss extrude, cut revolve and cut extrude options are used in a great way.

Latch

Figure: Latch

(Source: Self-created in Solidworks software)

The latch is an easy-making process with the option of boss extrude option depending on the measurement. Therefore this all is the sustainable design process of the air compressor assembly.

3.0 Motor calculation and selection

The specification regarding the “mini air compressor” about the designed components

Number Component Quantity Mass Volume Surface area Density
1 The rod of connecting 1 183.5 kg 24000 mm3 2400 mm2 7.64 * 10-3
2 Piston 1 735 kg 6361725.12 mm3 84823 mm2 1.14 * 10-4
3 Piston Seal 1 0.10 kg 55998.88 mm3 4712.38 mm2 1.78 * 10-6
4 The Compressor 1 8 kg 16964003 mm3 4712.38 mm2 4.71 * 10-7

Depending on the table there is done the overall calculation is a great way. Therefore, the sustainable calculation section for the “mini air compressor” is -

The data of the Air compressor consist of

P indicates Pressure (ambient) = 1 bar

T indicates Temperature (ambient) = 293 K

W indicates Angular velocity = 2000

P (tire absolute) = 3

P (delivery absolute) = 6

The volume of the tyre (m3) = 1.98 * 10-2

The free air (m3) = 5.94 * 10-2

The intake volume (m3) = 3.86 * 10-2

V indicates the flow of volumetric rate = 1.326 * 10-4 m3/s

Time = 300 seconds

The volumetric efficiency is = 70%

Therefore,

3.1415 PV = n*PV2/T2 * T1/P1 = 3(19.8 * 10-3)/293 * 293/1 = 0.0594 m3

For the purpose of intake volume,

V (intake) = FREE AIR - V2 = 0.0396 m3

Therefore, V = V(intake)/t m3/s

To calculate the swept volumes,

V(swept) = V/0.7 * (2000/60)

Therefore, V = 5.6714 * 10-6 m3

For find the stroke length,

Stroke = 4 * Vswept / ? * piston diameter2

Stroke = 4 * 5.6714 * 10-6 / ? * 0.02 * 102

Therefore, Stroke = 0.018 m

To calculate the clearance volume,

Clearance Volume = clearance ratio * V (swept)

Clearance Volume = 0.115 * 5.6714 * 10-6

Clearance Volume = 6.50571 * 10-7 m3

To calculate the clearance length,

Clearance length = Clearance Volume / ? * Piston Radius

Clearance length = 6.50571 * 10-7 / ? * 0.01 * 102

Clearance length = 0.002 m

I = 4v swept / ?D2 = 4 * 5.65 * 10-6 / ?D2

18.00 is the stroke value that the developer calculates based on the formula

The selective formula can show that how to found the accurate value of clearance:

So, v = (d2 / 2) * L so to rearrange the formula it has to be V = ?d2 / 4 xL

Therefore, vc * 4 / II (0.02)2 = 1.8 * 10-3 this is the actual value of clearance mini air compressor. Depending on this overall calculation segment the developer can do the software work with the help of Solid works software to make the “mini air compressor” in a compact way. The measurement of this software work helps a lot.

4.0 Manufacturing process of the assembly

In this section, the developer talks about the great process of manufacturing the assembly of a “mini air compressor.” The “manufacturing process of the assembly” helps to make the compact model of the “mini air compressor.”

Figure: All assembled parts of the mini air compressor

(Source: Lab Experiment)

There consist of many parts that are used for making the “mini air compressor.” The selective model is the “mini air compressor” is a compact model with the top cover of the pump motor, rotary pump, the motor coil pump, piston pump, the rod of the piston pump, crank, pipeline, the segment of air filter, fan, and latch. All the parts are assembled in an evaluative way to provide the compact model. At first, there is used the SolidWorks platform to make different parts than in an experimental way in a lab there is the manufacturing process of assembly to provide the compact model of a “mini air compressor.”

5.0 Testing and Evaluation of Mini Air Compressor performance

This is one of the important sections that talk about the great methods regarding testing as well as the evaluation of the design. The “testing and evaluation” process is done for the performance of a “mini air compressor.” There also talks about the method of testing and the possible improvement. Therefore, there is the compact testing process and the evaluation regarding the performance of the “mini air compressor.” So, the lab experimental result giving here.

Figure: Cover of the mini air compressor

(Source: Lab Experiment)

This is the upper and lower cover of the “mini air compressor.” The cover is made of rubber components. This component helps for the safety purpose in a great way that can increase the great evaluation. The component rubber is the best choice.

Figure: Cover with the pipeline

(Source: Lab Experiment)

There is a connection of cover with the pipeline. The attachment of the pipeline for the “mini air compressor” is so much important. The material for the pipeline is also rubber. It can be changed at any time also preferable because it can be manufactured at a low-cost amount. One wire also connects with the model for on and off purposes.

Figure: Full model of mini air compressor

(Source: Lab Experiment)

The compact model of “mini air compressor” done also available for development regarding using purpose. The testing and evaluation process of the “mini air compressor” is sustainable with 250 PSI. “PSI” means “pounds per square inch.” there is made a connection with 12 volts. The connectivity of this component is able well established for a mini air compressor with “testing and evaluation.”

Figure: Cubic feet meter

(Source: Lab Experiment)

The meter used for the “mini air compressor” is “CFM.” ‘CFM” means “Cubic feet meter.” For great airflow, the CFM is the sustainable choice. That is also able to connect with the specification of PSI. Therefore, with the great experiment process in the lab, the result is so much good. The testing process with the evaluation can say that CFM with the 250 PSI is the sustainable choice for a “mini air compressor.”

Figure: Upper view of Rotary pump

(Source: Lab Experiment)

This is the rotary pump of the model of the “mini air compressor.” The rotary pump is used to circulate the “lubricating oil” in the “mini air compressor” to provide compact pressure in the system of operation. This “rotary pump” is a sustainable choice because it produced higher efficiency with the connectivity of low life cycles.

Figure: Side view of Rotary pump

(Source: Lab Experiment)

The side face of the “rotary pump” can show the fan in a great way. The fan used in the rotary pump produces a “higher capacity with higher quality units.” The fan is used in the “mini air compressor” to cool the overall system of the “mini air compressor” in a great way. The fan also uses for air moving which can be analyzed by the testing process.

Figure: piston pump with the piston rod

(Source: Lab Experiment)

The testing process can show the connectivity of the piston pump with the piston rod. This connectivity evaluates the transfer process of “high viscous air” with the solid particles. The piston pump is an important thing in the “mini air compressor.”

Figure: without cover, body assemble part

(Source: Lab Experiment)

This is the assembled parts of the “mini air compressor” without the covering area. This picture can show the intellectual connection of the selective model in a great way. When the connectivity is done then it is almost done for the testing purpose.

Figure: Air Filter

(Source: Lab Experiment)

The air filter testing process can show the filter process that efficiently removes the contaminants “from the incoming air.” The air filter used for the critical system that able to increase the work efficiency of the valves smoothly. The smoothness of the valve helps a lot with the air filter. Compact air filters can increase the longevity of the “mini air compressor.”

Figure: Rotary Pump, crank, fan with cover

(Source: Lab Experiment)

When the upper cover is opened then it can able to show this kind of interface. The interface can show the connectivity of the rotary pump, crank as well as a fan with the lower cover segment.

6.0 Engineering Constraints

The engineering constraints can give a discussion about the environment also the limitations regarding the sustainability of the “mini air compressor.” then the ethical, safety, health, and security also the issues regarding risks of the “mini air compressor.” The property that is intellectual and the standards are available for the segment of engineering constraints in “mini air compressor.”

The air quality that talks about the “Mini air compressors” must connect with all applicable air regarding the regulations of quality, including emissions, noise, and vibration. The energy efficiency talk about “Mini air compressors” must be designed for maximum energy efficiency and minimal consumption of energy. The recyclability talks about “Mini air compressors” must be designed for easy disassembly and the component regarding recycling. The materials of Mini air compressors must be made of non-toxic, long-lasting materials, and recyclable. The water consumption of the “Mini air compressor” must be designed to consume as little water as possible. The management regarding Mini air compressors must be designed to “reduce waste generation” and increase the management of proper waste. The changing climate Mini air compressors must be designed to reduce carbon emissions and mitigate climate change.

The integrity of the segment of acting of the “mini air compressor” should not be designed or employed in a sense that could jeopardize either individuals or the environment. The health of the “mini air compressor” should be designed with safety and well-being in mind and mass-produced in accordance with any appropriate regulations regarding safety and health. The protection regarding the mini compressed air should be created and produced to be safe to use, with all necessary safety features included. The chance regarding taking this same “mini air pump” should indeed be designed to decrease the risk of injury or property destruction. The manufacturer should also disclose any risks involved that are related to the item in question. Ethical says that Design and manufacture the mini air compressor in accordance with all applicable laws, regulations, and industry standards. Safety regarding health constructs the mini air compressor with the safety features to prevent injuries or harm to the user. Make certain that the noise levels of the mini air compressor do not exceed those that can cause hearing damage or other health problems. The security Includes security features to prevent unauthorized access to the mini air compressor.

The intellectual property Configuration of the Mini Air Compressor says that “The mini exhaust fan” should indeed be designed in extreme accordance with applicable technology practice standards. This includes factors such as safety, dependability, and performance.

7.0 Discussion

This is the discussion part of “engineering application regarding a great design and evaluation of a mini air compressor.” Depending on the great section of “the design of the air compressor assembly”, “the segment of calculation of motor”, and “the testing and evaluation of the mini air compressor performance” able to discuss several positive as well as negative impacts for the selective model. The complete model is a device that is pneumatic and able to convert the power into energy that is potential. The “potential energy” is stored in the air that is pressurized. The selection of a motor is the sustainable choice for this “mini air compressor model.” The model can increase the segment of pressure in a great way. The model “condenses the air into a smaller volume.” the calculation part able to show the great measurement section for the model. The compact model of the “mini air compressor” is very quiet also compact and able to scroll the section compressor that is also very small. The compact model consists of with simple design as well as a few parts that can produce the “mini air compressor” in a systematic way. The selective and complete model is a low maintenance cost that can affordable as per the requirements. Also, it can design that is oil-free. Some negative things about this model are- that model can be connected with the injury segment. The ears, eyes also several body parts can be injured by this kind of “mini air compressor.” The low maintenance cost is also another distribution of the segment of material collection.

Recommendations

The recommendations are also known as a well-established configuration for the “mini air compressor.” The “mini air compressor” needed to connect with the compact temperature can increase the overall value of the selective model. Compact connectivity with the PSI and CFM is also needed for the compact “mini air compressor.” If the compact horsepower, the sustainable duty cycle, the compact motor segment, and the rotary pump efficacy with the compact system of pistons can provide the sustainable “mini air compressor.” The final recommendation is model needs more connectivity to give a sustainable “mini air compressor.”

Conclusion

In this part can assure that the whole process of the “mini air compressor” is done properly. First, with the help of the introduction, part everyone can know about the main criteria of “mini air compressor” in a correct way. Then the design of the air compressor assembly can discuss the overall software-making part with the Solidworks platform. Then there is done the compact calculation of the motor depends on the selection of the product. Next, the manufacturing process of the assembly demonstrates perfectly. The testing and evaluation of the mini air compressor were also done in a great way. They also did a good elaboration on engineering constraints, and the discussion also greatly evaluate the overall segment of “mini air compressor.” With the help of all the parts, there is almost evaluate great recommendation section. therefore, this report about “engineering application regarding a great design and evaluation of a mini air compressor” is done perfectly.

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